SUCCESS CASES ACCIO Engineering proposes services in electrical engineering, instrumentation and process automatic control.

We offer services ranging from technical support and maintenance to turn key projects.

We perform upgrades and migrations in different control technologies.
automatización
Optimización y Automatización Industrial
Industria automotriz
  • Servo-positioning of automatic transmission parts for milling machine with helical gears based Sew Eurodrive and Fanuc technology.
  • Design and setting-up of a continuous feed system for linking parts of machines within a production line of bearings. The setting-up comprises 2 elevators and 1 horizontal conveyor. Siemens S7-200 PLC.
  • Servo-assisted system for drilling bearings. Servodrive SEW and Siemens S7 200 PLC.
  • SEW Eurodrive technology servo-assisted system for grinding of bearing, with a forward precision up to 1 micron

  • System capable of performing the 2 pieces assembly by insertion at a certain pressure and a millimeter fraction displacement. The system detect desirable conditions of the pieces: Alignment, content, model identification; all through different types of sensors: laser, inductive, optical fiber beam. The control system consists on a MOVIPLC interacting with a MOVIDRIVE, which together control by direct ins and outs the servo-cylinder movements, as well as the operator panel

    inser

     

    inser
     
    inser1

     
  • Migration of an obsolet FANUC PLC to a last generation Siemens PLC, by means of a migration cards system designed by ACCIO Engineer in order to avoid the machine shutdown and achieve the switch between the old and new PLC instantly, such that the machine has its complete functionality during 85% of the migration time. The improvement of real-time monitoring was included, so that on the Main Panel Screen the operator always has knowledge of every piece status, as well as every station. The programing started from zero, it included the servo-assisted insertion of microchip in carrier, control of two welding robots, control of a robot with a system of integrated vision, an electrical test system and a product disposal robot, all synchronized with the spin of a Dial table.
     
    es02
  • Updating of a sensor Head dimensional machine. This machine is capable of measuring the sensor head diameter, as the  face dimension by using probes, when the sensor is placed in a sensor holder fixture, an actuator cylinder puts a fastening clamp to prevent movement of the sensor inside the fixture.
dim
 
dim1
 
dim2

 

 

Food Industry

>>  Automatic control of continuous milk standardization (fat and protein content control). The standardized milk flow rate varied from 50 to 25 to m3/h, depending on the type of raw milk.  The process was controlled by a valve control system. Visualization was developed in WinCC and the control was delivered by PLC S7 414 using Ethernet, Profibus and ASi networksi.

>>  Programming to incorporate 70 new valves into a controlled cheese maturation, fermentation, and yogurt process.  The new system was controlled by a PLC S7 416 using Ethernet, Profibus and ASi networks.  The visualization was developed in WinCC.

Read more ...
Steel Industry

>> Panel assembly, programming, and wiring of a wire strand machine (10 heads). Programming performed in PLC (S7 Siemens) with Touch Screen.

>>   Electric and control assembly of a 4000A electrolytic galvanizing machine. Programming performed in PLC and communications Profibus protocol.

Read more...
Tanning Industry

>> Automatic control a leather tanning process (6 baths). Including: receipt management, batch traceability of the mechanical behavior, and production time (1-year of historical data). Turn-key project. Programming performed in Siemens S7, Visual Basic, SQL and ActiveX Controllers, visualization performed in a conventional PC.

>> Electrical plant installation, three-phases, 440 V, 100A.

Read more ...
Industry of the Construction

>>  Automatic control (design, wiring and connection, programming and commissioning) of a continuous roof tile tray conveyor (including emergency bypass and buffer), rate: 2,100 pieces/h. Programming was developed in PLC (Siemens 300 with, Profibus communication protocol) and linked to an Omron’s PLC (CQM1).

>>  Automatic control system to allow two presses to work in a synchronous way during the roof tile manufacturing process. Turn-key project including design, assembly, programming, test and commissioning. Before this project, each press was operating simultaneously.

Read more ...
Chemical and plastic industry

>>  3-Capacitor arrangement assembly (900 kVAr).

>>  Control panel design and assembly (Siemens S7-200) of a thermoplastic process machine.

>>  Electrical Revamping of a plastics process machine.
Textile Industry

>>  Control system design and assembly to supervise the production of 40 textile labels manufacturing machines. Programming performed in PLC (Siemens S7), visualization and traceability programmed in Visual BASIC.
Other Projects

>>  Electrical wiring diagnosis in 6 schools of the SEP-Guanajuato, the Research Center in Optics, A.C. and of the Agriculture Institute in Celaya, Gto.

>>  Electrical wiring diagnosis in the Campestre Club of Aguascalientes, Ags.

>>  Electrical wiring diagnosis of the Municipal Palace of the H. Ayuntamiento de Leon de los Aldama, Gto.
fernando